Kaiser Semi-Mobile Betonmischanlage mit Reihendoseur

CONSTRUCTION TYPE: Transportable concrete mixing plant with linear storage and conveyor belt feeding

TECHNICAL SPECIFICATION
Manufacturer: KAISER (Component plant)
Year of construction: 2005
Production output: 100 - 120 cbm/h
- The plant is manufactured as container construction system, so that it can be build up and dismantled in a short time (semi-mobile plant system)
- Very robust, large number of galvanized parts of the steel construction
- Complete plant is fully insulated

AGGREGATE STORAGE/LINEAR STORAGE
Total effective volume of aggregates: 400 cbm
Number of chambers: 6 Pcs.
Floor level: At ground level
Dimensions of feeding bunker: 4.000 x 4.000 mm
Volume feeding bunker: 16 cbm
Possible types of filling: Wheel loader / Truck / Dumper
Feeding capacity of the steep conveyor (to the linear storage): 150 cbm/h
Steep conveyor for feeding the linear storage system (Center distance/Belt width): approx. 29.000 mm / 650 mm
Conveyor gradient: 30°
- Direct feeding of the linear storage system by linearly moveable and reversible conveyor belt
- Inclusive filling level control

WEIGHING BELT FOR AGGREGATES
Feeding capacity of the weighing belt: 220 cbm/h
Total lenght: approx. 16.000 mm
Belt width: 1.000 mm
Weighing capacity: 5.000 kg
- Consisting of two conveyor belt segments (dosing belt and weighing belt)
- Inclusive necessary suspension structure
- Pneumatically activated dosing gates

STEEP CONVEYOR BELT (to the mixer system)
Feeding capacity steep conveyor: 220 cbm/h
Steep conveyor ( Center distance/Belt width): approx. 17.700 mm / 1000 mm
Conveyor gradient: 30°
Type of belt: slatted belt
- Direct feeding of the Twin-Shaft Batch Mixer

CEMENT WEIGHTING SYSTEM
Version: Tank scale with lid
Weighing capacity: 1.200 kg
- Pneumatically activated butterfly valve

WATER WEIGHTING SYSTEM
Version: Tank scale with lid
Weighing capacity: 600 kg
- Pneumatically activated butterfly valve
- Combination of dirty-water and clean-water scale

ADMIXTURE DOSING SYSTEM
Manufacturer: WÜRSCHUM
Version: 2-chamber-admixture scale consisting of stainless steel
Weighing capacity: 2 x 12,5 kg
Number of admixture tanks: 4 Pcs.
- Inclusive the necessary filling and emptying pumps
- Weighing at the filling process

MIXER SYSTEM
Manufacturer: BHS Sonthofen
Description: Twin-Shaft Batch Mixer
Type: DKX 2.25
Year of construction: 2005
Dry filling: 3,38 cbm
Concrete output per batch: 2,25 cbm
Concrete capacity: 100 - 120 cbm/h
Drive power: 65 kW
weight: 8.100 kg

CEMENT SILO TYPE 1
Manufacturer: KURZ
Number of cement silos: 3 Pcs.
Version: single-celled
Volume: 80 cbm, Capacity: 100 t (Cement, loose with 1,2 t/cbm)
Year of construction: 2005
- Inclusive filter system
- Inclusive 3 Pcs. Screw conveyor
- Overfill protection
- Inclusive filling level control

CEMENT SILO TYPE 2
Manufacturer: KURZ
Number of cement silos: 1 Pcs.
Version: double-celled
Volume: 2 x 40 cbm, Capacity: 2 x 50 t (Cement, loose with 1,2 t/cbm)
Year of construction: 2005
- Inclusive filter system
- Inclusive 3 Pcs. Screw conveyor
- Overfill protection
- Inclusive filling level control

DIMENSIONS CEMENT SILOS
Max. outside diameter: 3.200 mm
Cylinder height: approx. 10.000 mm
Total height: approx. 15.900 mm

PRESSURE AIR UNIT
Manufacturer: ATLAS COPCO
Drive power: 5,5 kW
Capacity compressed air tank: 250 l
Plant operating pressure: 6 bar

CONTROL UNIT OF THE PLANT
Manufacturer: STEKA
Description: Microprocessor control
- The control unit of the plant is consisting of: Power section for the power supply of the individual plant components, Dosing control unit for the regulation of the dosing systems, Ethernet network with Ethernet-IO modules.
- The control of the dosing systems is taken place by a PC-unit with monitor screen (desk top version).
- This structure of the dosing control and the combination of the Ethernet-IO modules with a fieldbus connection allows a decentralised arrangement of the control devices.
- Additional to the dosing control unit: Operating software, process and dosing software, management software.

CONCRETE RECYCLING PLANT
Concrete wash out capacity: approx. 15 cbm/h
- Residual concrete wash our screw conveyor with gallow for pump concrete vehicles
- Pumps for the wash out plant of the truck mixer
- Slurry pump for feeding the mixing plant from the reservoir
- Hydraulic tiliting device for concrete pump cleaning