Make
Binder
Model
Trocknungs-/Kühlanlage für Quarzsand und Schlacke
Category
Construction / Other, Unspecified, and Specialty Equipment / Other
Year
2000
Location
Europe (Continental): Germany
71522 Backnang Germany
Condition
Used
Price
Price on Request

Description

Manufacturer: Binder+Co
Year of construction: 2000

The principle: The material to be dryed, which is cooled in the same machine, is put on the flow bottom. From this point the material is being flowed through by drying- and cooling air from bottom to top. Therefore the material is heated up by constant vibration and the humidity is exorcised. The vibration avoids blistering in the fluidized bed of fine-grained products as well as the segregation of products with a wide range of grain sizes. The loosening for coarse grains and an easy complete discharge is guaranteed by the vibration. The dwell time of the product can be influenced by the adjustment of vibration.

Technical Data:

Drying Material / Cooling Material: sand/slag

Feed capacity: 31580 / 9000 kg/h moist
Feed humidity: max. 5 / max. 22 % WB
Release humidity:
Water evaporation: approx. 1490 kg/h
Grain size: 0 – 16 mm
Feed temperature: 10 °C
Release temperature at 20 °C cool air:
Thickness: 2500 kg/m3
Bulk weight: 1300 / 1000 kg/m3
Special heat: 0,84 kJ/kg °C

Fuel:
Heating oil EL heat value Hu: Natural gas / Heating oil EL according to DIN 51603
Natural gas heat value Hu: 42700 kJ/kg
Inst. heating output: 37350 kJ/Nm3
eff. fuel requirement: approx. 2200 kW
eff. fuel requirement: approx. 185 kg/h approx. 212 Nm3/h

Electrical data:
Voltage: 3 x 400 V
Control voltage: 230V
Frequency: 50 Hz
Control voltage: 230 VAC, 24 VDC

Environmental conditions:
Environmental temperature: -10 to +40 °C
Relative humidity: 80 % at 20 °C
Installation height: approx. 200 m above sea level

Drying air / Cooling air / Exhaust air:
Hot gas quantity: 19000 Nm3/h
Temperature:
Cool air quantity: 22000 Nm3/h
Temperature: 20 °C
Exhaust air quantity incl. steam: 26500 Nm3/h
Temperature: approx. 75 / approx. 100 °C
Dewpoint of exhaust air:

Vibrate dryer / - cooler, Binder + Co AG, Type DCBM 1400 x 12

Dryer- / Cooler Width: 1400 mm
Length of drying zone: approx. 7,6 m
Length of cooling zone: approx. 4,4 m
Hot gas inlet, isolated: 4 x DN 450 / Ø 540 in conveying direction left
Cool air inlet: 2 x DN 450 in conveying direction left
Exhaust air outlet: 4 x DN 1250

Hot gas generator, UNITHERM – HR 2,0 T 3,5 GL

Inst. heating output: approx. 2400 kW
Eff. heating output: ca. 2200 kW
Inlet temperature – mixed air: approx. 55 °C
Hot air temperature:
Mixed air quantity: 16500 Nm3/h
Hot air quantity: 19000 Nm3/h
Pressure in hot gas generator: max. 12 mbar, fluctuating
Control range (burner): 1 : 3

Dual fuel burner, ELCO-KLÖCKNER EK 5.280 GLRO

Inst. heating output: approx. 2200 kW against 8-12 mbar
Fuel: natural gas heating oil EL according to DIN 51.603
Fuel connected value: approx. 231 Nm3/h approx. 203 kg/h
Necessary pressure at fitting connection approx. 80-100 mbar: approx. 1 bar
Control range: 1:4 – 1:3
Electrical connection: 400 V, 50 Hz
Power input: 5,5 kW
Control voltage: 230 V, 50 Hz

Mixed air ventilator, RM 63 – N – 60

Volume flow: 20200 m3/h
Temperature: approx. 60 °C
Total pressure increase: approx. 3500 Pa at 20 °C

Cooling ventilator, SCHEUCH – VRE 80-0630 HB 18

Volume flow: 23600 m3/h
Temperature: approx. 20 °C
Total pressure increase: approx. 2500 Pa at 20 °C
Ventilator rotation speed: approx. 1830 min-1
Power requirement: approx. 23 kW at 20 °C
Sound pressure level: LA(K): 100 dB(A), ± 3 dB(A)
Sound pressure level: LA(U): 81 dB(A), ± 3 dB(A)

Exhaust air ventilator

Volume flow: 33800 m3/h
Ventilator rotation speed: 1725 min-1
Total pressure increase: approx. 3500 Pa at 20 °C

Filter system, IFJC 50 / 4-3-5

Air quantity: 20200 m3/h
Operating temperature: approx. 60 °C
Dewpoint temperature:
Filter area: 339 m2

Filter machine, IFJ 40 / 5-2

Air quantity: 26500 m3/h
Operating temperature: approx. 75 / approx. 100 °C
Dewpoint temperature:
Filter area: 345 m2

Feed Material

Bunker construction: approx. 20 m3
Measurements bunker Width x Length x Height: 3,5 x 4,8 x 2,6 m
Discharge Conveyor: 4,8 m x 650 mm
Intermediate bunker with reversible belt